• 论文
主办单位:煤炭科学研究总院有限公司、中国煤炭学会学术期刊工作委员会
压滤过程中煤泥滤饼结构演化规律及组合药剂优化机理
  • Title

    Structural evolution of coal sludge filter cake and optimization mechanism of combined chemicals in the process of filtration pressing

  • 作者

    马晓敏孙筱淞董宪姝樊玉萍常明

  • Author

    MA Xiaomin;SUN Xiaosong;DONG Xianshu;FAN Yuping;CHANG Ming

  • 单位

    太原理工大学 矿业工程学院矿冶过程智能优化制造全国重点实验室矿冶过程自动控制技术北京市重点实验室

  • Organization
    Department of Mineral Processing Engineering, Taiyuan University of Technology
    State Key Laboratory of Intelligent Optimized Manufacturing in Mining & Metallurgy Process
    Beijing Key Laboratory of Process Automation in Mining & Metallurgy
  • 摘要

    煤泥滤饼结构对脱水效果有重要影响,采用自制加压脱水装置及CT扫描等方法研究了压滤脱水过程中滤饼结构特性及其演化规律。将压滤过程修正为4个阶段,其中滤饼脱水阶段主要脱去滤饼内部水分,此阶段滤饼孔隙结构越发达则压滤脱水效果越好;滤饼压缩阶段主要对滤饼进行最后压缩,此阶段滤饼可压缩性越高,滤饼最终的孔隙率和含水量就越低。并采用聚合硫酸铁(PFS)和α−半水石膏(α-HH)对煤泥进行助滤实验。从煤泥颗粒絮团结构、滤饼物相组成、滤饼三维结构等多方面分析了助滤机理。结果表明:PFS和α-HH联合使用显著提升了煤泥的过滤效果,通过中心组合设计(CCD),确定了2者最佳药剂量为1711.44 g/t和48.33 mg/g。在最佳条件下,滤饼含水量降低至16.97%,过滤速度提高至145.89 mL/(s·m2)。α-HH的加入使滤液Zeta电位的绝对值降低到1.45 mV,从而降低了煤泥颗粒之间的静电排斥力,增强了PFS的絮凝效果,使絮状物的弦长增加到71~171 μm。同时在PFS体系中,α-HH的水化反应被加速,形成大量二水石膏晶体,在煤泥絮体中形成交织的骨架,发挥了骨架构建体的作用,使煤泥压滤脱水指数(ICD)提升至176.30,增强了滤饼强度,使压滤过程中煤泥滤饼孔隙率从12.14%提高到14.39%,提高了煤泥滤饼的孔隙配位数及连通性从而提高了过滤效果。

  • Abstract

    The structure of coal sludge filter cake has an important influence on the dewatering effect. In this study, the characteristics of the filter cake structure and its evolution law in the process of filter press dewatering were investigated by using the homemade pressurized dewatering device and CT scanning methods. The filter press process was modified into four stages. Among them, the cake dewatering stage mainly removes the internal water of the cake, and the more developed the pore structure of the cake in this stage, the better the dewatering effect of the filter press; the cake compression stage mainly compresses the cake at last, and the higher the compression of the cake in this stage, the lower the porosity and water content of the cake will be in the end. The polymerised ferric sulphate (PFS) and α-hemihydrate gypsum (α-HH) were used to carry out filtration aid experiments on coal slurry. The filtration-assisting mechanism was analyzed from various aspects, such as the flocculation structure of coal slurry particles, the composition of the physical phase of the filter cake, and the three-dimensional structure of the filter cake. The results showed that the combination of PFS and α-HH significantly enhanced the filtration effect of coal slurry, and the optimal dosage of the two was determined to be 1711.44 g/t and 48.33 mg/g by central combinatorial design (CCD). Under the optimal conditions, the water content of the filtrate cake was reduced to 16.97% and the filtration rate was increased to 145.89 mL/(s·m2). The addition of α-HH made the absolute value of filtrate zeta potential to 1.45 mV, which reduced the electrostatic repulsive force between coal slurry particles, enhanced the flocculation effect of PFS, and increased the chord length of flocs to 71-171 μm. Meanwhile, in the PFS system, the hydration reaction of α-HH was accelerated, and a large number of gypsum dihydrate crystals were formed, which formed the intertwined skeleton in the flocs of coal slurry, and played the role of the skeleton constructor. These gypsum dihydrate crystals increase the index of compression dehydration (ICD) of coal tailing filter press to 176.30. The pore size of coal slurry filter cake was increased from 12.14% to 14.39% during the filtration process, which improved the pore coordination number and connectivity of the coal slurry filter cake and thus improved the filtration effect.

  • 关键词

    煤泥脱水滤饼结构压滤过程CT骨架构建体

  • KeyWords

    coal slurry dewatering;skeletal constructs;CT;filter cake structure;filtration process

  • 基金项目(Foundation)
    国家重点研发计划资助项目(2023YFC2907704);矿冶过程智能优化制造全国重点实验室开放基金资助项目(BGRIMM-KZSKL-2023-18);国家自然科学基金青年科学基金资助项目(52004178)
  • DOI
  • 引用格式
    马晓敏,孙筱淞,董宪姝,等. 压滤过程中煤泥滤饼结构演化规律及组合药剂优化机理[J]. 煤炭学报,2024,49(3):1611−1624.
  • Citation
    MA Xiaomin,SUN Xiaosong,DONG Xianshu,et al. Structural evolution of coal sludge filter cake and optimization mechanism of combined chemicals in the process of filtration pressing[J]. Journal of China Coal Society,2024,49(3):1611−1624.
  • 图表

    Table1

    煤样工业及元素分析
    工业分析 元素分析
    Mad Aad Vd FCd St,d Od Hd Cd
    1.45 66.10 15.97 16.48 1.51 10.07 1.67 23.21

    Table2

    CCD试验方案及结果
    试验编号 PFS用量/
    (g·t−1)
    α-HH用量/
    (mg·g−1)
    滤饼含水量/%
    SF-1 1500 50 17.18
    SF-2 2000 50 16.91
    SF-3 2000 0 17.22
    SF-4 2000 50 16.82
    SF-5 2500 50 17.24
    SF-6 2000 50 17.03
    SF-7 2000 50 16.90
    SF-8 1500 100 17.50
    SF-9 2000 50 16.87
    SF-10 2500 0 17.49
    SF-11 2500 100 17.39
    SF-12 1500 0 17.41
    SF-13 2000 100 17.17

    Table3

    第3阶段滤饼孔隙参数
    样品类型 孔体积/μm3 孔隙率/% 连通孔体积/μm3 有效孔隙率/%
    原样 26222400 12.14 21276000 9.85
    PFS 27885600 12.91 21988800 10.18
    PFS+α-HH 31082400 14.39 27237600 12.61

    Table4

    第3阶段滤饼孔吼参数分析
    样品类型孔隙半径/μm吼道半径/μm配位数
    最大值最小值平均值最大值最小值平均值最大值最小值平均值
    原样49.120.933.4532.480.455.62700.05
    PFS54.290.933.4725.300.456.701200.07
    PFS+α-HH61.990.933.7239.590.576.942200.13

    Table5

    第3阶段滤饼渗透率模拟
    样品 原样 PFS PFS+α-HH
    渗透率/10−12 m2 0.29 0.40 1.38

    Table6

    第4阶段滤饼孔隙参数
    样品类型 孔体积/μm3 孔隙率/% 连通孔体积/μm3 有效孔隙率/%
    原样 24624000 11.40 8856000 4.10
    PFS 24170400 11.19 1090800 5.05
    PFS+α-HH 23371200 10.82 1527120 7.07
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